Smart Mold Monitoring System for Injection Machines Auto-Alarm for Abnormal Conditions

Customization: Available
After-sales Service: Yes
Warranty: One Year

Product Description

Basic Information

Model NO.
BSY-1000
Type
Mold Monitor
Automation
Automatic
Computerized
Computerized
Certification
CE, ISO9001:2008
Color
Blue/Grey
Origin
China
HS Code
9031499000

Product Description

Video Cover
Third-Generation & Fifth-Generation & Sixth-Generation Mold Monitors (Mold Protection System)

The Mold Monitor utilizes machine vision comparison and detection capabilities to perform real-time calculations on image data, enabling continuous monitoring of equipment operation. Applied to injection molding machines, presses, and die-casting machines, it performs in-mold real-time inspection. Specific detection include: incomplete ejection of molded parts, incomplete retraction of cores/ejector pins/robotic arms, abnormal mold temperatures, misplaced inserts, and material shortages/excesses. This effectively prevents mold damage caused by various in-mold anomalies.

Smart Mold Monitoring System

Device Advantages:

  • Combines thermal imaging cameras with specialized algorithms to monitor mold temperature anomalies;
  • Real-time statistical reporting of in-mold monitoring data via mini-program;
  • Combines smart cameras with a custom app for wireless operation and remote monitoring;
  • Supports big data analytic for terminal production, enabling workshop MES system integration;
  • Powered by AI large models, employing feature capture comparison instead of traditional pixel-based logic for significantly reduced false alarm rates;
  • Front-facing camera configuration with biometric access control for enhanced security.

Equipment Performance Specification

Configuration Name Parameter
Screen Size13.3 inches
CPU ModelJ6412 (2.6GHz)
Memory Capacity4GB
StorageM.2-2280 64GB
Operating SystemLinux
Rated VoltageDC 12V to 35V (wide voltage)
Total Weight1.6 kg
Camera3MP (LAN camera)
Resolution1920*1080

Software Functions

  • Light & Shade Compensation
  • Feature Declaration
    Big Data ManagementProvides video live broadcast, playback, data statistics, and report generation via server.
    SMS NotificationsAutomatically sends exception notifications to phone numbers when alarms occur.
    Color Image DisplaySupports color display output and direct switching for color detection.
    Auto Detection ZonesAutomatically generates inspection zones to improve configuration efficiency.
    Adjusts brightness automatically to reduce false alarms.
    Motion CorrectionTracks mold surface to prevent false alarms caused by stroke deviation.

    Main Products & Applications

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    Application Cases

    Applications: Our solutions are widely recognized in industries including automotive components, 3C electronics, home appliances, and semiconductor chips.

    Global Service & Advantages

    With an annual sales volume exceeding 10,000 units, our network covers over 34 regions and is expanding to Japan, Spain, Thailand, and India. We operate a dual-factory model to ensure synchronized pre-sales and after-sales support.

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    • 15+ Years Experience: Deep industry expertise and cutting-edge technology.
    • Competitive Edge: In-house developed software and hardware for fast delivery.
    • Rapid Response: Dedicated technical support teams ensuring one-on-one service.

    Packing & Delivery

    Packaging

    We always pack mold monitors in our standard export cartons to ensure safe delivery to our customers.

    Frequently Asked Questions

    How long is your lead-time for direct orders?
    Our standard mold monitors can be ordered directly. For orders within 20 sets, we can deliver within 7-10 working days.
    What are the payment terms?
    We generally accept a 50% deposit in advance, with the balance paid before delivery.
    Do you offer online technical training?
    Yes. We have a professional technical team available to support you with online training after the order is placed.
    How long is the warranty for the mold monitor?
    We provide a 1-year warranty for our mold monitors and offer comprehensive after-sales service.
    Can I visit your factory directly?
    We warmly welcome you to visit our factory. We are located near the airport and high-speed railway station and can arrange a pick-up for you.
    Are your systems compatible with European standards?
    Yes, our software and interfaces are compatible with Chinese, European, German, French, and Japanese standards.

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