The YL-Drawing and Insulating Tandem Line integrates advanced wire drawing and insulation coating into a single continuous production system. Designed for copper and aluminum wires (Ø0.3mm-6mm), it achieves speeds up to 1,500 m/min with AI-powered thickness control. The line applies uniform insulation layers (PVC, XLPE, silicone) with ±0.01mm precision, reducing material waste by 30%.
| Conductor Diameter | Inlet Wire Diameter | Insulation Type | Max Speed | Concentricity | Take-up |
|---|---|---|---|---|---|
| 0.4 - 0.65mm | 2.5 - 3.0mm | PE Solid | 1200m/min | > 95% | Φ500mm bobbin |
1. Advanced Wire Drawing: Reduces wire diameter from Ø6mm to Ø0.3mm in 12 stages, achieving 99.98% dimensional accuracy. Equipped with diamond dies to extend tool lifespan by 50%.
2. Precision Coating: Machine learning algorithms adjust extrusion pressure and speed. Supports PVC, XLPE, and silicone with high-resolution defect detection cameras.
3. Smart Integration: Tracks production metrics via OPC UA and RESTful APIs. Features self-cleaning extruders and automated lubrication systems.